Bulk Bag Filler

Best Process Solutions (BPS) Bulk Bag Compressors are expertly engineered to optimize storage and transportation efficiency for bulk materials. Customized for seamless integration into existing mechanical systems, these compressors effectively remove excess air from durable bulk bags, enabling more compact storage. Hydraulic compression ensures uniform bag height and a flat, stable surface, maximizing space utilization through efficient stacking.

Technical Design
  • Vibratory Deck
    • Flat Deck (Air/Electric)
    • Grid Deck (Air/Electric) (for use with roller conveyor)
  • Roller Conveyor (Gravity/Electric)
  • Screw Jack (to allow for different bag heights)
    • Air Cylinder, Electric or Manual
  • Metering Device for loading
    • Slide gate, rotary valve, screw feeder or vibratory feeder
  • Bag Support Arm Extensions
    • Bag support arm extend out to allow for easier access to the back bag loop supports (Manual/Air)
  • Bag Inflation prior to filling
  • Drum Adapter
    • Attaches to fill head and allows for single drum loading
  • Load Cells for accurate weighing
  • System Controls
    • Manual or Automated control system
  • Material of Construction
    • Mild Steel, 304 Stainless Steel or 316 Stainless Steel
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Customized Integration for Seamless Operations

BPS Bulk Bag Compressors are specifically designed with flexibility in mind, allowing easy customization to integrate into existing mechanical systems at plants and facilities. This adaptable design ensures minimal disruption during installation and rapid operational readiness, fitting effortlessly into diverse industrial environments.

Efficient Storage and Transportation

By compressing bulk bags and eliminating excess air, BPS compressors significantly reduce the volume required for storage and transportation. This compaction allows facilities to fit more filled bags into a single container or efficiently stack multiple bags. Such space optimization directly contributes to lower shipping and storage costs.

Consistent, Uniform Bag Compression

Hydraulic compression technology employed by BPS guarantees each bag achieves a uniform height and stable flat top surface. This uniformity ensures bags can be safely and securely stacked, reducing risks of shifting or tipping. Uniform compression also facilitates consistent material handling, improving workflow and productivity.

Advanced Dust Collection System

Each Bulk Bag Compressor is equipped with a sophisticated dust collection system featuring secure doors, effectively preventing airborne particulate matter from escaping during the compression process. This critical safety feature maintains a clean working environment and ensures compliance with environmental and workplace safety standards.

Versatile Conveyor-Belt Loading and Unloading

Designed for operational versatility, BPS Bulk Bag Compressors offer convenient loading and unloading options. Facilities can choose from front or side roller conveyor-belt loading, with unloading options available from either the front or back of the unit. This flexibility supports streamlined integration into existing workflows and layouts.

Powerful Electric-Powered Hydraulic System

BPS utilizes robust electric-powered hydraulic compression, providing reliable and consistent force required for effective compaction. This electric-hydraulic system delivers strong, consistent performance with minimal maintenance, ensuring maximum uptime and efficiency.

Stand-alone or Integrated Solutions

Whether required as a standalone unit or as part of a larger, integrated material handling system, BPS Bulk Bag Compressors offer tailored solutions to meet diverse operational requirements. Facilities can confidently choose BPS compressors to enhance their productivity, improve storage efficiency, and ensure operational excellence.

With Best Process Solutions Bulk Bag Compressors, facilities experience superior design, enhanced operational efficiency, and a commitment to excellence in material handling and storage solutions.

Get A Quote

Use our contact form to get a quote or call BPS at 330-220-1440

FAQ

Frequently Asked Questions

Can the filler handle different bag sizes?
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Yes. Most models offer adjustable frames and spouts, making them compatible with a wide range of FIBC dimensions.
Does it handle both fine powders and coarse materials?
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Absolutely. You can adjust the fill rate, vibration settings, and bag spout to accommodate everything from delicate powders to larger granules or aggregates.
How accurate are the load cells?
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Depending on the model and calibration, load cells typically achieve weight tolerances as precise as ±0.5% or better, ensuring consistent fill weights.
What maintenance is required?
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Regularly inspect load cells, check air lines, clean the fill spout, and perform periodic calibrations. Following the manufacturer’s maintenance schedule will help sustain optimal performance.