MODEL- MTD-2.5K Bulk Bag Unloader/Discharger
Capacitor Starter
Bearings
Protection Structure
Amp Draw @ 230 Volts (460)
Amp Draw @ 110 Volts
Max Vibrating Force (kN)
Max Vibrating Force (LBS)
Output (kW)
H.P.
Weight (LBS)
Voltage
RPM
Phase

MODEL- MTD-2.5K Bulk Bag Unloader/Discharger

The BPS Model MTD-2.5K Bulk Bag unloader discharger is a reliable unit for unloading large capacity bulk bags.  Its upper uni-strut frame allows for customer to adjust for different bag heights as required.

Technical Design
  • Adjustable Frame: Adapt the hoist height to match different bag lengths, ensuring stable, efficient loading.
  • Bag Spout Clamp: Optional clamp systems secure the spout, minimizing dust and product loss during discharge.
  • Flow Assist: Incorporate features like bag massagers or vibrators to loosen compacted material and enhance flow.
  • Sealed Enclosures: Add dust containment hoods or valves for cleaner, more compliant operation.
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    Standard MTD-2.5K Features:

    • Bag Lifting Frame
    • Untie Hopper with 3 inch Dust Exhaust Port
    • Stationary Paddles
    • Fork Truck or Hoist Loading Capabilities
    • 2500 lb. Capacity

    Optional Features include:

    • Manual Air Controls
    • Auto Controls
    • Agitation Paddles
    • Transition Hopper / Surge Hopper
    • Metering Device
    • Partial Bag Unloading
    • Load Cells with Controls

    The Bag Lifting frame can be used by both an overhead hoist and a fork truck for easy operator loading.  The lifting frame comes with spring loaded bag strap retainers for bag replacement.

    The Untie Hopper allows easy access to untie the bag through the operator access door.  This door also provides safe dust control during operation and sending it through a 3 inch outlet for dust collection.

    The Stationary Paddles support the bag when unloading.

    For any additional options or custom fabrication, please contact us.

    Operational Efficiency

    From the forklift-ready lifting points to ergonomic discharge access, every aspect of the MTD-2.5K supports a smooth workflow. Operators can easily align and open bags, controlling the material flow with built-in or optional gating mechanisms. This controlled discharge helps maintain consistent throughput, cuts down on cleanup time, and ensures safer handling.

    Safety and Compliance

  • Dust Control Features: Limit airborne particles and maintain healthier air quality for workers.
  • Rugged Steel Frame: Built to withstand continuous load-bearing, meeting common safety standards.
  • Ergonomic Hoist System: Reduce strain on staff and mitigate the risk of injuries associated with manual lifting.
  • Optional Safety Interlocks: Prevent unauthorized operation and protect workers during bag loading and discharge.
  • Installation Tips

    1. Select an Accessible Area: Position the unloader close to material storage or production lines for efficient bag handling.
    2. Level the Base: A stable, flat surface ensures reliable performance and simplifies the alignment of hoist mechanisms.
    3. Plan for Dust Collection: Install or connect the unloader to an existing dust control system if your material is prone to generating fine particles.
    4. Follow Load Limits: Confirm that your forklift or hoist meets or exceeds the unloader’s 2,500 lbs capacity to avoid overloading.
    5. Regular Inspections: Check lifting cables, frame connections, and any optional vibrating or massaging components for signs of wear.

    Integration and Compatibility

    The MTD-2.5K fits well into diverse bulk handling environments:

    • Food and Beverage: Safely discharge ingredients like sugar, flour, or grains into mixers or hoppers.
    • Chemical Processing: Transfer powders or granulated additives with minimal dust exposure.
    • Plastics and Resins: Load extruders or injection molding equipment for consistent production runs.
    • General Manufacturing: Ideal for any facility requiring efficient, controlled emptying of bulk materials.

    Durability and Maintenance

    Constructed from high-quality steel and designed for minimal wear, the MTD-2.5K stands up to heavy use. Routine checks of hoist mechanisms, discharge spouts, and any flow-assist elements ensure peak performance. Simple cleaning procedures and accessible design features make ongoing maintenance straightforward, contributing to a long service life with minimal downtime.

    Industries and Applications

  • Food Processing: Safely unload bulk ingredients while maintaining a sanitary environment.
  • Chemical & Pharmaceutical: Manage fine powders or sensitive materials with optional dust containment systems.
  • Agriculture & Feed: Dispense seeds, grains, and animal feed with ease.
  • Industrial Manufacturing: Efficiently handle raw materials such as metals, plastics, or rubber compounds.
  • IMPORTANT
    This Product Requires an Additional Accessory

    Interface - Elements Webflow Library - BRIX Templates

    Get A Quote

    Use our contact form to get a quote or call BPS at 330-220-1440

    FAQ

    Frequently Asked Questions

    Can the MTD-2.5K handle various bag sizes?
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    Yes. The unloader’s adjustable frame and hoist system accommodate different bag heights and widths, ensuring a secure fit and stable lifting.
    What safety features are included?
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    Standard models come with a rugged steel frame, forklift-ready lifting points, and dust control features. Optional bag spout clamps, safety interlocks, and massagers are also available.
    Is it compatible with fine or dusty materials?
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    Absolutely. The sealed spout design and optional dust collection or dust-tight hoods help control airborne particles, making it suitable for materials that generate fine dust.
    How does flow assist help with stubborn materials?
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    Bag massagers, vibrators, or other flow-aid devices apply gentle pressure or vibration to loosen compacted material, preventing clogs and ensuring a steady discharge rate.