MODEL- MTD-2.5K Bulk Bag Unloader/Discharger

The BPS Model MTD-2.5K Bulk Bag unloader discharger is a reliable unit for unloading large capacity bulk bags.  Its upper uni-strut frame allows for customer to adjust for different bag heights as required.

Technical Design
  • Adjustable Frame: Adapt the hoist height to match different bag lengths, ensuring stable, efficient loading.
  • Bag Spout Clamp: Optional clamp systems secure the spout, minimizing dust and product loss during discharge.
  • Flow Assist: Incorporate features like bag massagers or vibrators to loosen compacted material and enhance flow.
  • Sealed Enclosures: Add dust containment hoods or valves for cleaner, more compliant operation.
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    Standard Features:

    • Bag Lifting Frame: Facilitates easy loading via both overhead hoist and forklift. The frame includes spring-loaded bag strap retainers, enhancing safety and simplifying bag replacement.​
    • Untie Hopper with 3” Dust Exhaust Port: Provides operators with convenient access to untie bags through a secure access door. This design ensures effective dust control during operation, directing particulates through a 3-inch outlet to maintain a clean working environment.​
    • Stationary Paddles: Offer robust support to the bulk bag during the unloading process, promoting consistent material flow and preventing bag deformation.​
    • Fork Truck or Hoist Loading Capabilities: Designed for versatility in loading methods, accommodating facilities with varying equipment setups.​
    • 2,500 lb. Capacity: Capable of handling substantial bulk material loads, meeting the demands of high-volume operations.​

    Optional Features:

    • Manual or Automatic Controls: Choose between manual air controls for straightforward operation or automated controls for enhanced efficiency and integration with existing systems.​
    • Agitation Paddles: Assist in the discharge of materials that are prone to bridging or rat-holing, ensuring a consistent flow.​BPS
    • Transition Hopper / Surge Hopper: Provides additional capacity and facilitates a smoother transition of materials into downstream processes.​Palmetto Industries
    • Metering Device: Allows for precise control over material flow rates, essential for batching operations.​
    • Partial Bag Unloading: Enables operators to unload specific quantities without emptying the entire bag, adding flexibility to the process.
    • ​Load Cells with Controls: Integrates weighing capabilities to monitor and control the amount of material discharged, enhancing accuracy in material handling.​

    Industry Applications:

    The Model MTD-2.5K Bulk Bag Unloader/Discharger is adept at serving a variety of industries, including:

    • Chemical Processing: Ensures safe and efficient handling of bulk chemicals, minimizing exposure and maintaining material integrity.
    • Concrete Production: Facilitates the unloading of cementitious materials, aggregates, and additives, streamlining the batching process.
    • ​Food Manufacturing: Meets stringent hygiene standards, allowing for the handling of ingredients such as flour, sugar, and grains with minimal contamination risk.
    • Mining Operations: Capable of managing abrasive and heavy materials like ores and minerals, contributing to efficient processing workflows.​
    • Recycling Facilities: Assists in the unloading of bulk recyclables, supporting material recovery and processing efforts.

    ​By integrating the BPS Model MTD-2.5K Bulk Bag Unloader/Discharger into your operations, you can achieve enhanced efficiency, improved safety, and adaptability across a range of material handling applications.

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    Use our contact form to get a quote or call BPS at 330-220-1440

    FAQ

    Frequently Asked Questions

    Can the MTD-2.5K handle various bag sizes?
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    Yes. The unloader’s adjustable frame and hoist system accommodate different bag heights and widths, ensuring a secure fit and stable lifting.
    What safety features are included?
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    Standard models come with a rugged steel frame, forklift-ready lifting points, and dust control features. Optional bag spout clamps, safety interlocks, and massagers are also available.
    Is it compatible with fine or dusty materials?
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    Absolutely. The sealed spout design and optional dust collection or dust-tight hoods help control airborne particles, making it suitable for materials that generate fine dust.
    How does flow assist help with stubborn materials?
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    Bag massagers, vibrators, or other flow-aid devices apply gentle pressure or vibration to loosen compacted material, preventing clogs and ensuring a steady discharge rate.