Metering Batch Feeder
Capacitor Starter
Bearings
Protection Structure
Amp Draw @ 230 Volts (460)
Amp Draw @ 110 Volts
Max Vibrating Force (kN)
Max Vibrating Force (LBS)
Output (kW)
H.P.
Weight (LBS)
Voltage
RPM
Phase

Metering Batch Feeder

Metering Batch Feeders are ideal for any application where materials need to be conveyed with an even flow of distribution. Materials are placed in a feeder with 5-20 cubic yard capacity and are then evenly distributed on the conveyer. Variable speed control allows for the consistent flow of material to meet your bulk processing and conveying requirements.

Technical Design

Option I: System Controls

  • A/C inverter drive for the Vibratory Feeder
  • Motor starter for the Rotating Drum
  • Drives to be mounted in a NEMA 12 Enclosure and located in the power distribution area
  • Operator control station rated at NEMA 4 to be located outside near the machine
  • All wiring will be completed to a terminal strip for easy field installation
  • Electrical requirements: 460V, 3PH, 60Hz

Option II: Continuous Height Measurement with Limit Switch

  • High/Low limit switch fro metering drum
  • Encoder for continuous height measurement
  • Prewired to local terminal junction box

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Operational Efficiency

Engineered for consistent performance, the Metering Batch Feeder’s design combats bridging and rat-holing, enabling reliable feeding under most conditions. By synchronizing with downstream equipment (e.g., conveyors, mixers, or screens), it keeps production lines balanced, reduces bottlenecks, and ultimately boosts throughput.

Safety and Compliance

  • Enclosed System: Protects operators from moving parts and contains dust or spillage, supporting cleaner, safer work environments.
  • Heavy-Duty Frame: Stands up to rigorous industrial use, meeting common health and safety standards.
  • Emergency Stops: Standard or optional emergency-stop features enable quick shutdown if malfunctions or other hazards arise.
  • Installation Tips

    1. Correct Placement: Position near upstream material storage or dispensing points to minimize transport and handling.
    2. Level Surface: A stable, flat base helps maintain uniform feeding and prevents stress on conveyor mechanisms.
    3. Set Initial Feed Rate: Begin with manufacturer-recommended settings, then fine-tune as necessary for your specific material and output goals.
    4. Allow Clearance: Provide ample space for maintenance, routine inspection, and safe operator access.
    5. Electrical & Control Integration: Ensure proper coordination between the feeder’s drives, sensors, and any higher-level control systems or PLCs.

    Integration and Compatibility

    The Metering Batch Feeder can be effortlessly paired with:

    • Conveyors: Ensures a smooth transition of accurately measured materials.
    • Mixing or Blending Systems: Delivers precise ingredient ratios and consistent batch quality.
    • Screening Equipment: Maintains steady flow rates for improved sorting and classification accuracy.
    • Packaging Lines: Offers controlled feeding of product into bags, boxes, or other containers.

    Durability and Maintenance

    Constructed from high-quality materials to endure regular exposure to heavy loads and abrasive substances, the Metering Batch Feeder requires minimal upkeep. Regular inspections of the conveyor mechanism, hopper integrity, and drive system help stave off unexpected breakdowns. Thanks to its accessible design, replacing wear parts or clearing blockages is straightforward, keeping downtime to a minimum.

    Industries and Applications

  • Food & Beverage: Dispenses ingredients (flours, grains, powders) at consistent rates for blending or packaging.
  • Chemicals & Plastics: Handles granules, pellets, and resins without clumping or surges.
  • Pharmaceutical: Maintains strict dosing control for active ingredients or excipients.
  • Mining & Aggregates: Manages sand, gravel, or fine ore with minimal dust and spillage.
  • Recycling: Ensures even feed of shredded materials or sorting lines for optimal resource recovery.
  • IMPORTANT
    This Product Requires an Additional Accessory

    Interface - Elements Webflow Library - BRIX Templates

    Get A Quote

    Use our contact form to get a quote or call BPS at 330-220-1440

    FAQ

    Frequently Asked Questions

    How precise is the feed rate control?
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    Accuracy depends on factors like material consistency and drive settings, but most setups can achieve highly repeatable feed rates. For more critical processes, load cells or PLC integration can improve accuracy further.
    How do I maintain optimal performance?
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    Yes. The design accommodates a broad spectrum of particle sizes and densities, provided you choose the right hopper size, conveyor type, and optional liners or coatings.
    What is the typical maintenance schedule?
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    A monthly check of the conveyor belt or screws, drive components, and hopper seals is sufficient for most operations. More frequent inspections may be necessary if you’re handling especially abrasive materials.
    Can the feeder handle surge loads or high-volume spikes?
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    Its metering design is meant for controlled flow. While it can accommodate short spikes, consistent feeding performs best with stable inbound flow. Integrating a surge hopper or buffer can help absorb large variations.