Container Loading System

The BPS Container Loading System is engineered to load 20-ft. and 40-ft. shipping containers quickly and efficiently for the export of ferrous and nonferrous metals. The three major components of this conveyor loading system are the Vibratory Hopper Feeder, Loading Belt Conveyor and System Controls.

The robust surge hopper is constructed of 1/2” plate and has a holding capacity of approximately 15 cubic yards. The hopper includes a manually adjustable product flow control gate for the operator to control the product feed rate. The hopper and vibratory feeder share a common support base.

The heavy-duty cantilevered belt conveyor is engineered with a belt speed of 500-1000 FPM to allow for more material to stack up in the container. The loading operation is simple. A truck backs up to the conveyor allowing the conveyor to go inside the container. Then the operator starts the vibratory feeder and conveyor. As the container is loading, the truck driver slowly pulls forward, allowing the container to be loaded.

Our container loading system comes complete with system controls. The control package includes a VFD for both the vibratory feeder and the belt conveyor mounted in a NEMA 12/4 UL/cUL listed enclosure with all necessary operator functions. Load cells or a belt scale can be included as an option.

Technical Design
  • Multiple Conveyor Styles: Select from belt, chain, or screw conveyors to accommodate different material types and flow rates.
  • Variable Speed Control: Tailor loading velocity based on material density and container capacity.
  • Adjustable Angles: Fine-tune the conveyor incline to achieve the best flow and optimize container fill.
  • Optional Features: Dust-control covers, extended discharge chutes, and automated sensors can be added to suit specific operational needs.
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    Operational Efficiency

    By automating the loading process, the system cuts down on manual labor and forklift traffic, significantly improving overall facility workflow. The conveyor’s continuous feed ensures containers are filled quickly, while adjustable speeds prevent blockages or uneven loading. In busy ports or industrial settings where time is money, these streamlined operations translate to cost savings and higher productivity.

    Safety and Compliance

  • Enclosed Conveyor Sections: Helps prevent spillage and reduces accidental contact with moving parts.
  • Guardrails and Barriers: Protect operators from pinch points, aligning with typical OSHA requirements.
  • Ergonomic Gains: Automated transfer means less manual lifting and maneuvering, lowering the risk of strain or injury.
  • Robust Construction: Sturdy frames and reinforced belt materials withstand heavy loads, supporting safe, continuous operation.
  • Installation Tips

    1. Assess Dock Layout: Ensure the system’s footprint and conveyor length are suitable for your loading bay or port environment.
    2. Secure Anchoring: Install on a level, stable surface to prevent shifting under heavy loads.
    3. Plan Power and Controls: Confirm your electrical and control panel connections meet the conveyor’s voltage and current requirements.
    4. Check Material Flow: Before starting, test-run small loads to fine-tune conveyor angles and speed settings.
    5. Regular Calibration: Periodically verify that speed controls, sensors, and safety features are operating within desired parameters.

    Integration and Compatibility

    The Shipping Container Loading System easily pairs with:

    • Bulk Storage Hoppers: For rapid transfer from silos or bins to container.
    • Recycling Lines: Streamlines the final stage of scrap loading or waste exporting.
    • Manufacturing Plants: Connects with in-house conveyors for seamless end-of-line shipping processes.
    • Ports and Warehouses: Adapts to diverse logistics setups, handling varying container types and sizes.

    Durability and Maintenance

    Built to handle heavy, repeated loads in industrial conditions, the system’s frame and conveyor components are selected for longevity. Routine checks on bearings, belt tension, and motor function help maintain consistent performance. Many models feature easy-to-access service points, simplifying belt replacements or motor maintenance. With proper care, this loading system delivers reliable service for years.

    Industries and Applications

  • Scrap Metal Recycling: Rapidly loads ferrous and non-ferrous metals into containers.
  • Agriculture: Transfers grains, seeds, or other bulk crops for export or distribution.
  • Chemical Processing: Moves raw or finished materials into shipping containers with minimal contamination risks.
  • Mining & Aggregates: Simplifies loading of ore, sand, and gravel destined for transport.
  • Manufacturing & Distribution: Accelerates shipping processes for high-volume or time-sensitive orders.
  • IMPORTANT
    This Product Requires an Additional Accessory

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    Use our contact form to get a quote or call BPS at 330-220-1440

    FAQ

    Frequently Asked Questions

    Which container sizes are compatible?
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    Most standard shipping containers—from 20-foot to 40-foot models—can be accommodated. The system’s conveyor length and height are typically adjustable to align with various container dimensions.
    How quickly can it fill a container?
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    Loading speed depends on material type, conveyor design, and system settings. However, users often report significantly reduced fill times compared to manual or forklift-based methods.
    Is dust control available?
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    Yes. Add-on features like dust covers, enclosed conveyor sections, or integrated extraction ports help minimize dust generation during loading.
    Can it handle both coarse and fine materials?
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    Absolutely. The system’s customizable conveyor type and adjustable speed make it suitable for handling a broad range of bulk materials, from fine powders to large aggregates.