Container Loading System

The BPS Container Loading System is engineered to load 20-ft. and 40-ft. shipping containers quickly and efficiently for the export of ferrous and nonferrous metals. The three major components of this conveyor loading system are the Vibratory Hopper Feeder, Loading Belt Conveyor and System Controls.

The robust surge hopper is constructed of 1/2” plate and has a holding capacity of approximately 15 cubic yards. The hopper includes a manually adjustable product flow control gate for the operator to control the product feed rate. The hopper and vibratory feeder share a common support base.

The heavy-duty cantilevered belt conveyor is engineered with a belt speed of 500-1000 FPM to allow for more material to stack up in the container. The loading operation is simple. A truck backs up to the conveyor allowing the conveyor to go inside the container. Then the operator starts the vibratory feeder and conveyor. As the container is loading, the truck driver slowly pulls forward, allowing the container to be loaded.

Our container loading system comes complete with system controls. The control package includes a VFD for both the vibratory feeder and the belt conveyor mounted in a NEMA 12/4 UL/cUL listed enclosure with all necessary operator functions. Load cells or a belt scale can be included as an option.

Technical Design
  • Multiple Conveyor Styles: Select from belt, chain, or screw conveyors to accommodate different material types and flow rates.
  • Variable Speed Control: Tailor loading velocity based on material density and container capacity.
  • Adjustable Angles: Fine-tune the conveyor incline to achieve the best flow and optimize container fill.
  • Optional Features: Dust-control covers, extended discharge chutes, and automated sensors can be added to suit specific operational needs.
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    Use our contact form to get a quote or call BPS at 330-220-1440

    FAQ

    Frequently Asked Questions

    Which container sizes are compatible?
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    Most standard shipping containers—from 20-foot to 40-foot models—can be accommodated. The system’s conveyor length and height are typically adjustable to align with various container dimensions.
    How quickly can it fill a container?
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    Loading speed depends on material type, conveyor design, and system settings. However, users often report significantly reduced fill times compared to manual or forklift-based methods.
    Is dust control available?
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    Yes. Add-on features like dust covers, enclosed conveyor sections, or integrated extraction ports help minimize dust generation during loading.
    Can it handle both coarse and fine materials?
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    Absolutely. The system’s customizable conveyor type and adjustable speed make it suitable for handling a broad range of bulk materials, from fine powders to large aggregates.