Bulk Bag Filler
Capacitor Starter
Bearings
Protection Structure
Amp Draw @ 230 Volts (460)
Amp Draw @ 110 Volts
Max Vibrating Force (kN)
Max Vibrating Force (LBS)
Output (kW)
H.P.
Weight (LBS)
Voltage
RPM
Phase

Bulk Bag Filler

Our Model BBF (Bulk Bag Filler) is designed to fill any size bulk bag with high accuracy.  With a proven low maintenance design, our bulk bag fillers offer years of trouble-free maintenance.

In addition to our standard components, BPS also offers custom equipment to suit all your filling needs. Get tips on how to select the right Bulk Bag Filler.

See the optional features tab, below, for more information. For any additional options or custom fabrication, please contact us.

Technical Design
  • Vibratory Deck
    • Flat Deck (Air/Electric)
    • Grid Deck (Air/Electric) (for use with roller conveyor)
  • Roller Conveyor (Gravity/Electric)
  • Screw Jack (to allow for different bag heights)
    • Air Cylinder, Electric or Manual
  • Metering Device for loading
    • Slide gate, rotary valve, screw feeder or vibratory feeder
  • Bag Support Arm Extensions
    • Bag support arm extend out to allow for easier access to the back bag loop supports (Manual/Air)
  • Bag Inflation prior to filling
  • Drum Adapter
    • Attaches to fill head and allows for single drum loading
  • Load Cells for accurate weighing
  • System Controls
    • Manual or Automated control system
  • Material of Construction
    • Mild Steel, 304 Stainless Steel or 316 Stainless Steel
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Operational Efficiency

A well-organized filling station can drastically cut down on labor and cycle time. With its quick-connect bag straps, the Bulk Bag Filler speeds up changeovers while maintaining tight bag alignment. Vibration or densification options can further enhance filling efficiency, reducing air pockets and allowing each bag to hold a maximum amount of material. A control interface with user-friendly menus keeps operation straightforward, even for new team members.

Safety and Compliance

  • Secure Bag Handling: Rugged clamps and guides keep the bulk bag steady throughout the fill cycle, minimizing the risk of tipping or sudden shifts.
  • Dust and Spillage Control: Optional enclosures or integrated dust collection connections help meet OSHA guidelines and protect workers.
  • Overfill Safeguards: Automated shut-off based on weight prevents bag overloading, reducing the chance of spills and equipment strain.
  • Robust Construction: Designed to comply with relevant industry standards, ensuring dependable performance in high-volume settings.
  • Installation Tips

    1. Assess Workflow: Position the filler near upstream conveyors or hoppers for a smooth material supply.
    2. Level Foundations: A flat, sturdy surface is crucial for accurate load cell readings and stable operation.
    3. Secure Power and Air: Confirm the correct voltage, amperage, and compressed air requirements for your chosen system.
    4. Plan for Bag Handling: Ensure enough clearance for forklift or pallet jack operations, especially when integrating pallet dispensers.
    5. Routine Calibration: Periodically verify load cell accuracy to maintain fill precision.

    Integration and Compatibility

    The Bulk Bag Filler seamlessly interfaces with a variety of systems, including:

    • Conveyors and Hoppers: For consistent material flow into the fill station.
    • Pallet Dispensers: Automated loading of pallets beneath the bag for easy transport.
    • SCADA or PLC Systems: Real-time data exchange and centralized control in modern processing environments.
    • Weigh-Batch Controls: Coordinate with upstream weigh systems for exact recipe formulation or inventory tracking.

    Durability and Maintenance

    Engineered to withstand continuous operation, the Bulk Bag Filler features heavy-duty welds, corrosion-resistant finishes, and top-tier components. Routine checks on wear parts—like bag straps, vibratory plates, or air seals—help prevent unplanned downtime. A regular schedule of inspections, cleaning, and calibration will keep the system functioning at peak performance for years.

    Industries and Applications

  • Food & Beverage: Precisely portion dry ingredients such as grains, flours, or sugars into bulk containers.
  • Chemical Processing: Fill bags with powders or granules while maintaining strict containment and safety standards.
  • Minerals & Aggregates: Ideal for stone, sand, or other heavy materials requiring sturdy support during filling.
  • Plastics & Resins: Measure out bulk polymer pellets or resins for storage or transport.
  • General Manufacturing: Suitable wherever large volumes of raw or finished materials need efficient, accurate packaging.
  • IMPORTANT
    This Product Requires an Additional Accessory

    Interface - Elements Webflow Library - BRIX Templates

    Get A Quote

    Use our contact form to get a quote or call BPS at 330-220-1440

    FAQ

    Frequently Asked Questions

    Can the filler handle different bag sizes?
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    Yes. Most models offer adjustable frames and spouts, making them compatible with a wide range of FIBC dimensions.
    Does it handle both fine powders and coarse materials?
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    Absolutely. You can adjust the fill rate, vibration settings, and bag spout to accommodate everything from delicate powders to larger granules or aggregates.
    How accurate are the load cells?
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    Depending on the model and calibration, load cells typically achieve weight tolerances as precise as ±0.5% or better, ensuring consistent fill weights.
    What maintenance is required?
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    Regularly inspect load cells, check air lines, clean the fill spout, and perform periodic calibrations. Following the manufacturer’s maintenance schedule will help sustain optimal performance.