Bulk Bag Compressor
Capacitor Starter
Bearings
Protection Structure
Amp Draw @ 230 Volts (460)
Amp Draw @ 110 Volts
Max Vibrating Force (kN)
Max Vibrating Force (LBS)
Output (kW)
H.P.
Weight (LBS)
Voltage
RPM
Phase

Bulk Bag Compressor

Each bulk bag compressor from Best Process Solutions can be customized to fit into existing mechanical systems at plants and facilities. Each bag compressor compacts durable bulk bags in order to remove air so that bags filled with material can fit into containers for storage, or so that two bags can be stored in the same container for efficient storage/transport space. Hydraulic compression renders bags to a uniform height and creates a flat top surface so bags can be stacked effectively.

Bag Compressor Design Features

  • Gives bags a uniform flat top and consistent size
  • Features dust collection system with doors to prevent airborne particulate matter from exiting the system
  • Front or side roller conveyor-belt loading, front or back unloading
  • Electric-powered hydraulic compression
  • Stand-alone unit or integrated into a system
Technical Design
  • Adjustable Compression Settings: Tailor the force and cycle duration to match bag density and contents.
  • Variable Chamber Sizes: Choose from different dimensions to accommodate varying bag heights and widths.
  • Control Options: Select manual push-button stations or fully automated PLC-driven controls, depending on your workflow needs.
  • Safety Guards & Sensors: Add protective barriers, emergency stops, or sensor systems to enhance operator safety.
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    Operational Efficiency

    A dedicated compression station streamlines the handling of oversized bags. By reducing bag dimensions, you can optimize warehouse layouts or load more product into transport vehicles. Automated or semi-automated cycles significantly cut down on labor time, while adjustable settings allow you to handle multiple bag types without extensive reconfiguration.

    Safety and Compliance

  • Regulated Compression Force: Protect operators and maintain bag integrity by setting maximum pressure thresholds.
  • Rugged Construction: Built from heavy-duty steel or other industrial-grade materials to withstand continuous use.
  • Ergonomic Benefits: Reduces the need for manual repositioning or lifting of large bags, mitigating risks of strain and injury.
  • Meets Industry Standards: Typically designed and manufactured to align with common OSHA requirements and other relevant guidelines.
  • Installation Tips

  • Assess Workflow: Place the compressor near bag filling or storage areas for minimal material handling.
  • Secure Foundation: Install on a level, reinforced surface to keep the machine stable and maintain consistent compression.
  • Check Power Requirements: Ensure adequate hydraulic or pneumatic infrastructure, along with proper electrical supply if using automated controls.
  • Follow Safety Protocols: Provide clear signage and training for operators on using compression controls and emergency stops.
  • Plan for Maintenance Access: Position the machine so that technicians can easily reach cylinders, valves, and other components.
  • Integration and Compatibility

    The Bulk Bag Compressor easily fits into:

    • Packaging Lines: Streamlines end-of-line processes where filled bags need to be consolidated.
    • Bulk Storage Facilities: Compress partially used bags before returning them to inventory.
    • Transportation & Logistics: Achieve tighter packing for more cost-effective shipping.
    • Recycling & Waste Management: Flatten bags destined for recycling or disposal, minimizing volume.

    Durability and Maintenance

    Manufactured using robust materials, the compressor stands up to high-cycle operations. Hydraulic components and seals are typically designed for extended service intervals, though regular inspections and preventive maintenance are advised. Cleaning the compression chamber and checking for leaks or worn parts ensures the unit operates reliably over the long term.

    Industries and Applications

  • Food Processing & Ingredients: Safely compress large sacks of sugar, flour, grains, and more.
  • Chemical & Mineral Processing: Consolidate powders, pellets, or granular media.
  • Plastics & Resins: Reduce storage footprints for partially used polymer bags or new stock.
  • General Manufacturing: Any setting that deals with high-volume bag handling or seeks to optimize storage.
  • IMPORTANT
    This Product Requires an Additional Accessory

    Interface - Elements Webflow Library - BRIX Templates

    Get A Quote

    Use our contact form to get a quote or call BPS at 330-220-1440

    FAQ

    Frequently Asked Questions

    1. What types of bags can be compressed?
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    Most woven, polypropylene, or plastic-lined bags can be compressed without damage. The machine’s adjustable settings help accommodate various bag materials and densities.
    Is an external air or hydraulic source necessary?
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    Yes. Depending on your model, you’ll need the appropriate power supply—pneumatic or hydraulic—to drive the compression mechanism effectively.
    Can I integrate weighing or other sensors?
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    How often should I perform maintenance?
    Regular checks—weekly or monthly—are recommended, focusing on seals, hydraulic lines, and overall system performance. Strict adherence to the manufacturer’s maintenance guidelines ensures longevity and consistent operation.
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    Functionality and Performance: The Model AFL operates at a low noise level of 70-75 decibels. Safety Features: This is well below OSHA’s 85-decibel safety threshold, ensuring operator comfort and safety.